500kg/H Industrial Microwave Oven Microwave Drying Machine Dehydration Tunnel Micro Wave Dryer Oven

• Type: Dryer
• Voltage: 380V
• Power: 150kw
• Customized: Customized
• Name: Microwave Drying Machine Dehydration Tunnel
• Input: 500kg/H
• Model NO.: 500kg/h
• Circulation Air Power: 15kw
• Heating Source: Electric/Gas/Steam
• Conveyors: Belt Conveyor
• Width of Belt: 1700mm
• Conveyor Belt Speed: 0—10.0m/Min(Frequency Control)
• Materials: 304 Stainless Steel
• Circulation Fan: 5 Sets
• Transport Package: Container
• Specification: 19400x2000x1850mm
• Trademark: Astar
• Origin: Chongqing, China
• HS Code: 8419399090
• Production Capacity: 30 Sets /Month

Product Description

500Kg/h Industrial Microwave Oven Microwave Drying Machine Dehydration Tunnel Micro Wave Dryer Oven

 

Microwave - hot air drying sterilization equipment technical solution

One: Raw Materials : 
  Raw materials name :fresh moringa leave
Processing capacity :
Input: 500kg/h ( with moisture)
Initial moisture content :75%(about)
Final after drying moisture :≤5%

 

Two : Design concept:
The whole machine adopt tunnel (conveyor) a one-time drying sterilization process.And with a small amount of hot air circulation drying, easier to control material surface drying temperature not exceed 42 degree , ensure the moringa leaves does not change color; whole  control drying temperature and the speed of conveyor belt in order to make sure the moisture content of final product less than 5% .

Three: Machine consist: 
The Equipment consist by the hopper, microwave systems, thermal cycling fan, microwave drying cabinet, power supply and control system, the material conveyor and correction system, exhaust moisture and exhaust hot air system, microwave safety protection system, etc.

Four: Machine specification: 

 

1,Model:BWS-150 tunnel type microwave dryer
 2,Microwave output power:150kw
   Circulation air power:15kw
 3,Rated input apparent power:180kvA
 4,inlet and outlet mouth height : 85mm( suppressor opening mouth height)
 5,Width of conveyor belt:1700mm

6,conveyor belt speed: 0-10.0m/min(frequency control) 
7,spread raw materials thickness in dryer :30-60mm
8,Drying temperature:ºC(can be control and adjustable)
9,Dimension :L x W x H  : 19400×2000×1850mm
10,Dryer chamber inner size :15000×1850×400mm
11,Chamber inner Standing wave ratio: less than 2.5
12,energy Feeding method: Top feed.
13,Microwave leakage rate: ≤5mw/cm2

Five: the equipment configuration and technical parameters:

(One)Spreader(spread thickness can be adjustable)
  1,method :bucket hopper type 
  2,materials :304 stainless steel  
  3,Dimension :L 1500× W1200×H1200mm
(Two)Microwave system: 
  1,magnetron:Samsung water-cooled magnetron ,150pcs 
    Matched with temperature control switch .
  2,microwave power :Electronic switching power supply  150pcs
 Digital electronic power supply, instead of silicon reactor - capacitors - transformers and other components of the microwave. Power system to ensure that the magnetron long-term, continuous use; microwave power segment adjustable.
  3,Waveguide: selection of vertical aluminum alloy cast waveguide, 150 pcs.
  4,Magnetron water cycle: copper pipe fittings, alloy water pipes.
( Three): Circulation fan:
     1,qty :5 set 
     2,materials :304 stainless steel .
( Four) : Microwave Drying chamber 

1,materials :304 stainless steel .
2,energy-Feeding: Use waveguide top feed.
(Five)Electric and control system .
    1,control method : by PLC(touch screen)
2,Temperature control: contact temperature measurement.
    3,Temperature measurement and control points: three place.
    4,Microwave power adjustment range:3 KW Segment adjustable.
    5,others :Door switch power protection.
       The main controls include: power control.
                               temperature control .
                          Conveyor belt speed control (frequency control)                                       Circuit protection control
                          Over temperature protection
                          Cavity door power protection
(Six )Material conveyor and correction system:
      1,Transmission power form: frequency control.
      2,Transmission speed :0.-10.0m/min,can be adjustable.
      3,Conveyor belt type: Teflon high temperature microwave special conveyor belt.
      4,Conveyor belt width: 1700mm,
      5,conveyor belt layer :1
      6,Roller density :400mm/ pc
      7,Configure the conveyor belt manual adjustment device to ensure smooth long-term operation.
 (Seven)Exhaust moisture and hot air system.
        Five sets of axial fan exhaust heaters.
 1,Equipment equipped with dehumidification capacity and microwave wet capacity to match the wet duct;
 2,Drain pipe should be divided into fast card connection, easy to disassemble, cleaning;
 3,There is measures to prevent the return of condensate. Anti-condensate drops on the dry material.
(Eight)Microwave safety and protection systems.
       Materials inlet and outlet matched a set of microwave suppressors
       Five Cavity door, with shield seal.
       Safety protection: overcurrent, anode over power, magnetron temperature.
Six: One Set Machine can deal 215kg/h raw materials, get 65kg/h dried leave, remove water 150kg/h.
Equipment operation description:
The raw material is spread evenly on the conveyor belt by the special feeder, and after the quantity of the raw material is sufficient, the conveying device is opened and the microwave button is opened. The raw material is brought into the microwave drying chamber by the microwave suppressor. With the entry of raw materials, PLC control system automation program to open the corresponding microwave power, while the temperature control system is also automatically open, the raw material in the microwave drying chamber after microwave radiation dehydration drying and sterilization; PLC program control by adjusting the speed of the conveyor , Adjust the raw material in the microwave drying chamber within the radiation time, until the drying sterilization requirements. Dry sterilization of raw materials through the back-end suppressor from the discharge port out to complete the drying sterilization process.           

Drying Over Machine

1. Description: 
1. CTC series hot air circulating drying oven is made by a low noise, high temperature axial flow fan and automatic temeprature control system. 
 
2. Food dryer/ dehydrator machine
The whole circulation system is fully enclosed to make that the heat efficiency of the drying oven increases from 3-7%of the traditional drying oven to 35-45% of the present one. The highest heat efficiency can reach to 50%.
 
3. Industry Cabinet Dryer ::

1. For the heating source, there are many kinds: steam, electrical, far infrared or steam and electrical to be chosen.
2. The used temperatures to be used: steam heating 50-140°C, Max.150°C.
3. The moisture while using the electrical or temperature: 50-350°C.
4. There are the automatic control system and the computer control system for users' selection.
5. Commonly used steam pressure 0.02-0.08 Mpa(0.2-8kg/cm2)
6. If using the electrical heating and being type one, the calculation is 15kw, and the practical use is 5-8kw/h.
7. The special requirements should be indicated at the time of order.
8. The price for the non-standard oven should be consulted.
9. The use temperatures more than 140°C and less than 60°C should be indicated at the time of order.

4. Drying Over Machine Usage: 

Such as vegetables, fruits,fishes,medicines, Chinese herbs, particles, granules, packing bottle, pigment dyes, sausages, plastic resins, and baking finish etc.
 
Fruit :     apple, pineapple, mango, kiwi, lemon, cherry, berry, gogi, fig etc
Vegetables:     carrot, potato, ginger, pepper, tomato, cabbage, chilli, garlic, onion, mushroom etc
Meat :     fish, seafood, pork, lamb, chicken, etc
Herbs:     Leaves ,moringa leaf ,tea
Nuts:      cashew nuts, walnuts, peanuts,
Beans:     Cocoa Beans, pea,
Flowers :    Rose etc
Plants and so on

2.  Drying Over Machine Specification:

Model	CT-C-O	CT-C-IA	CT-C-I	CT-C-II	CT-C-III	CT-C-IV
Capacity of each batch	25kg	60kg	120kg	240kg	360kg	480kg
Power of Fan	0.45kw	0.45kw	0.45kw	0.9kw	1.35kw	1.8kw
Consumption of steam	5kg/h	10kg/h	18kg/h	36kg/h	54kg/h	72kg/h
Total Power	9kw/h	9kw/h	15kw/h	30kw/h	45kw/h	60kw/h
Thermal area	5m2	10m2	20m2	40m2	80m2	100m2
Air volume	3450m3/h	3450m3/h	3450m3/h	6900m3/h	10350m3/h	13800m3/h
Temperature used	±2°C	±2°C	±2°C	±2°C	±2°C	±2°C
Quantity of trays(pcs)	16	24	48	96	144	192
The size of tray(mm)	460x640x45 mm
Outside dimension (mm)	1850x1000x2044	1700x1200x2000	2600x1200x2000	2600x2200x2000	3600x2200x2000	4760x2200x2290
Inside dimension(mm)	1050x800x1500	900x1000x1500	1800x1000x1500	1800x2000x1500	2700x2000x1500	3600x2000x1500
Baking vehicles	0	1	2	4	6	8

3.  Drying Over Machine More Photos :

Packing In the Factory 

Spare   Parts Of Food Dryer Machine

 

Final Dried Product Photo As Below :

 

To Know More 500Kg/h Industrial Microwave Oven Microwave Drying Machine Dehydration Tunnel Micro Wave Dryer Oven,  please contact Winni
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